Production
Last year, we prevented 45 tonnes of plastic waste to be burned in a combustion chamber. In 2021 our aim is 150 tonnes.
Which materials do we work with now?
Re-Plastic has access to a very large flow of industrial plastic waste with the same physical and chemical composition, mainly: PP, PPE, PET, PA and rubber.
Upcycling old kegs
In 2016, Carlsberg introduced their new DraughtMaster system. It was revolutionary, with many benefits but, after usage, what should they do with the plastic? Globally plastic is highly criticized for its environmental impact but at that time Carlsberg already thought about how to minimize its carbon footprint: upcycling. At Re-Plastic, we transform Carslberg’s used DraughtMaster kegs into new products. From waste to rebirth.
Thinking circular instead of linear, makes the DraughtMaster keg more sustainable than the traditional steel keg.
What are we doing with the DraughtMaster kegs?
Bellow are presented the 3 different production methods with DraughtMaster Plastic.
Feel free to download our surfaces.
Heat-pressed
Choosing the manufacturing process Heat pressure, the surface get the iconic expression. This method is highly desired for simple production setup e.g. flat designs as tables. Possible post-processing methods are CNC-milling, grinding and coating.
Specifications
Recycle content: 100%
DM content: up to 100%
Waste in production: 0 %
Size: up to 1800 x 800 mm
Thickness: 20 mm
Additives: Not possible
Energy in production: Low
Complexity of product: 2D, Interior
Production site: Ringsted
Production company: Gravenhorst
Injection Molding
This method can offer more complex 3D geometries and therefore more flexible products and solutions. It requires is a mold for the desired shape. Afterwards it is easy to scale-up of production.
Specifications
Recycle content: 75-95 %
DM content: up to 85 %
Wate in production: 1-10 %
Size: up to 600 x 600 mm
Thickness: 5-10 mm
Additives: FR/UV/Color/Strength
Customizable color: Green, blue, black (by pigment)
Energy in production: High
Complexity of product: Complex 3D, Interior & Exterior
Production site: Esbjerg
Production company: Letbek
Sheet-extruded
Sheet-extrusion is a simple and efficient method. Possible post-processing methods are CNC-milling and vacuum forming. It is possible to co-extrude with several layers.
Specifications
Recycle content: 75-95 %
DM content: up to 50 %
Waste in production: 1-10 %
Size: up to 1.500 x 2.500 mm
Thickness: 5-10 mm
Additives: FR/UV/Color/Strength
Customizable color: Green, blue, black (by pigment)
Energy in production: Medium
Complexity of product: 2D & simple 3D, Interior & Exterior
Production site: Esbjerg
Production company: EpsoTech
Should we save your plastic?
Re-Plastic is ready to take part in constructive dialogue if you:
- Have a waste flow of plastic
- Want to purchase our re-generate
- Want to let Re-Plastic be the sales platform for your upcycled plastic product
WE’RE SOCIAL
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